Pruftechnik Optalign Smart EX Shaft Alignment

Pruftechnik Optalign Smart EX Shaft Alignment remains a sought-after measurement system in the maintenance of rotating machinery such as pumps, motors, gearboxes and compressors.

Pruftechnik Optalign Smart EX Shaft Alignment is delivered in a robust and valuable light-aluminum case which is suitable for hazardous areas. PDF reports can be generated and directly saved from the system onto a USB stick. The optional wireless Bluetooth module is certified ATEX/Ex/IECEx.

Pruftechnik Optalign Smart EX Shaft Alignment allows wireless data transmission from the sensor to the computer. This is a unique capability of PRUFTECHNIK alignment systems for hazardous areas.

 

Pruftechnik Optalign Smart EX Shaft Alignment Features:

• Alignment of horizontal, vertical and flange-mounted machines
• Alignment of coupled, uncoupled and nonrotatable shafts
• Soft foot check – measure, correct and save results
• UniBeam for quick adjustment of the single laser beam
• Continuous SWEEP measurement mode automatically activated as shaft is rotated – start and stop rotation at any position
• Automatic evaluation of alignment condition with TolChek® and user-defined tolerances
• InfiniRange® extends detector measurement range to handle gross misalignment
• QuickCheck – uses a single dimension to display both horizontal and vertical coupling values
• Static measurement mode – requires any 3 of the 8 available 45° measurement positions
• Live monitoring of horizontal and vertical machine corrections
• Result table to verify measurement repeatability
• Save up to 500 measurement files in the device
• Save measurement reports as PDF to a USB memory stick
• Data protection – auto save and resume capability
• Alignment of 6-foot machines
• Checking the effects of pipe strain on shaft alignment
• High resolution backlit colour TFT screen

 

Pruftechnik Optalign Smart EX Shaft Alignment Included:

• Pruftechnik Optalign Smart EX Shaft Alignment
• Optalign SensALIGN Laser
• Optalign SensALIGN Receiver
• (2) Chain Brackets
• Tape Measurer
• Carrying Case (G)

 

You may also be interested in Pruftechnik Optalign Plus Laser Shaft Alignment System ALI 5.200-S

 

Pruftechnik Optalign Smart EX Shaft Alignment Specifications:

Computer

CPU

Marvell PXA270 running at 312 MHz

Memory

64 MB RAM, 32 MB Flash

Display

Type: TFT, transflective (sunlight-readable), 65 535 colours,backlit LED

Resolution: 320 x 240 Pixel; Dimensions: 3.5 inch diagonal

Keyboard elements: Navigation cursor cross with up, clear and menu keys; Alphanumeric keyboard with dimensions,measure and results hard keys

LED indicators

4 LEDs for laser status and alignment condition

2 LEDs for wireless communication and battery status

Power supply

Operating time: 18 hours typical use

(based upon an operating cycle of 25% measurement, 25% computation and 50% ‘sleep’ mode)

Disposable batteries: 6 x 1.5 V IEC LR6 (“AA“)

1.5 V “AA” MN 1500 from Duracell or AccuCell AC 1800 rechargeable batteries

External interface

USB host

USB slave

RS232 (serial) for transducer

Integrated wireless communication, class 1, transmitting power 100 mW

AC adapter/charger socket

Environmental protection

IP 65 (dustproof and water spray resistant), shockproof

Relative humidity 10% to 90%

Intrinsic safety

II 2 G Ex ib [ib] IIC T4, Zone 1

Certificate numbers: TÜV 08 ATEX 554162, IECEx TUN 08.0006

Temperature range

Operation: -10°C to 50°C [14°F to 122°F]

Storage: -20°C to 60°C [-4°F to 140°F]

Dimension

Approx. 214 x 116 x 64 mm [8 7/16” x 2 1/2”]

Weight

865 g [1.9 lb]

CE conformity

EC guidelines for electric devices (2004/108 EWG) are fulfilled

Transducer

Particulars Measurement principle: Coaxial, reflected laser beam

Environmental protection: IP 67 (submersible, dustproof)

Ambient light protection: yes

Storage temperature: -20°C to 80°C [-4°F to 176°F]

Operating temperature: 0°C to 55°C [32°F to 131°F]

Dimensions: approx.

107 x 70 x 49 mm [4 1/4” x 2 3/4” x 2”]

Weight: approx. 177 g [6 1/2 oz.]

Intrinsic safety

II 2 G Ex ib op isb IIC T4, Zone 1

Certificate numbers:TÜV 07 ATEX 554148, IECEx TUN 08.0003

Laser

Type: Ga-Al-As semiconductor laser

Wavelength (typical) 675 nm (red, visible)

Safety class: Class 2, FDA 21 CFR 1000 and 1040

Beam power: < 1 mW

Safety precautions: Do not look into laser beam

Detector

Measurement area: unlimited, dynamically extendible

(U.S. Patent 6,040,903)

Resolution: 1 µm; Accuracy (avg): > 98%

Inclinometer

Measurement range: 0° to 360°; Resolution: <1°

Reflector

Type: 90° roof prism; Accuracy (avg): > 99%

Environmental protection: IP 67 (submersible, dustproof)

Storage temperature: -20°C to 80°C [-4°F to 176°F]

Operating temperature: -20°C to 60°C [-4°F to 140°F]

Dimensions: approx. 100 x 41 x 35 mm

[4” x 1 5/8” x 1 3/8”]

Weight: approx. 65 g [2 1/2 oz.]

Carrying case

Standard: ABS, drop tested 2 m [6 1/2 ft])

Case dimensions: approx. 470 x 400 x 195 mm

[18 1/2” x 15 3/4” x 7 3/4”]

Weight, including all standard parts:

approx. 5.8 kg [12.8 lb]

Wireless technology

For wireless communication

with transducer (optional)

Class 1 connectivity, transmitting power 100 mW

Transmission distance: 10 m [33 ft.]

Complies with FCC rules part 15.247